Mears Machine Purchased Sixth Velo3D Printer
The manufacturer expanded its metal 3D printing capacity to support increased production of copper-nickel alloy parts.
Updated on Oct. 8, 2026 in Manufacturing
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Mears Machine Corporation has ordered its sixth Velo3D Sapphire XC metal 3D printing system to scale its additive manufacturing operations. The new unit will be dedicated to producing components using copper-nickel alloys.
Why it matters
By adding more capacity, the company aims to reduce handoffs and shorten the manufacturing supply chain for its clients. This expansion supports a strategy of vertical integration that combines design, printing, machining, and inspection under one roof.
The company now operates six Sapphire XC units, which support materials including Inconel 718, Haynes 282, and CP1 aluminium. The new printer will handle copper-nickel alloys, which have a maximum operating temperature of 400°C.
The players
Mears Machine Corporation
This company is a manufacturer that provides vertically integrated supply chain services including additive design, manufacturing, and inspection.
Velo3D
This technology firm specializes in additive manufacturing systems and produces the Sapphire XC metal 3D printing line.
The details
Mears Machine utilizes Flow software for print preparation and Assure for quality reporting to maintain consistent production standards. The facility integrates additive manufacturing with traditional machining to streamline the production process.
Timeline
October 8, 2026: Mears Machine Corporation announced the new printer order.
Market Landscape
This investment highlights a shift toward high-capacity additive manufacturing as firms move away from fragmented supply chains. Mears Machine is positioning itself as a vertically integrated provider by standardizing on the Velo3D Sapphire XC metal 3D printer.
Customers requiring complex alloy components may experience shorter lead times due to the reduced number of handoffs in the manufacturing process. These efficiencies are designed to consolidate design and production steps for faster delivery of finished parts.
The takeaway
Companies are increasingly relying on standardized process controls and software-driven calibration to ensure consistent outputs in metal additive manufacturing. Investing in proprietary hardware ecosystems allows manufacturers to maintain tight quality control throughout the entire production lifecycle.
Further reading
Learn more about the latest developments in Manufacturing.
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