HeelBase Launched Pre-orders for 3D-Printed Pickleball Insoles

The company has introduced a polyurethane-based insole specifically engineered for the rigors of court play.

Updated on Sept. 28, 2026 in Tennis

Expressive editorial sports illustration of a 3D-printed lattice insole on a textured blue court, focusing on athletic equipment design. — HeelBase has launched pre-orders for its new 3D-printed polyurethane pickleball insole, engineered to provide enhanced stability for lateral movements. AI Illustration. Upload story photo >

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HeelBase has officially opened pre-orders for its new 3D-printed pickleball insole, which is designed as a single-piece polyurethane lattice. The product focuses on providing support during the intense lateral movements and hard stops common in pickleball.

Why it matters

The insole was developed to support players during dynamic court movements, addressing the specific physical strains associated with rapid directional changes in pickleball. This design aims to provide stability without the use of glued layers.

The insole features an 11.3mm heel cup, 16mm arch cradle, and 4.3mm lateral flange. It was refined through 24 prototype iterations before entering the pre-order stage.

The players

HeelBase

HeelBase is a manufacturer specializing in 3D-printed orthotic and athletic footwear components.

The details

HeelBase prints the cushioning and arch structure as one continuous lattice, eliminating the need for adhesives. The product is categorized as a general-wellness item and is currently available for delivery exclusively within the continental United States.

Development of the product line began in 2024.
The pre-order window is expected to close in September 2026.
Order shipping is expected to begin by the end of September 2026.

Roadmap

This launch represents a shift in the athletic gear sector toward custom-engineered, additive manufacturing for specific recreational sports. It demonstrates how boutique manufacturers are increasingly using 3D printing to challenge legacy foam-based insole incumbents.

Customers can currently secure a pair for a pre-order price of US$59, with a two-pair bundle available for US$100. Purchases include a 30-day money-back guarantee, and orders qualify for free standard shipping if the total exceeds US$79.

The takeaway

Players looking to upgrade their court performance may consider the stability benefits of a lattice-based structure over traditional foam inserts. Consistent wear-testing during the prototype phase suggests these insoles are designed for significant court usage.