DCC Automation Installs High-Efficiency Robotic Case Packer
A new robotic system boosts manufacturing uptime and slashes changeover times for a nutrition supplement producer.
Updated on Oct. 29, 2026 in Robotics
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DCC Automation has deployed a new robotic case packer that achieves up to 99.5 percent uptime for a nutrition supplement manufacturer. The advanced system eliminates the need for manual packing while significantly reducing operational downtime.
Why it matters
The upgrade replaces aging equipment that reached the end of its life, allowing the manufacturer to meet strict production targets. By automating previously manual processes, the company has stabilized its throughput and improved overall line efficiency.
The system utilizes two-dimensional delta robots for pick-and-place tasks, controlled by Allen-Bradley Compact GuardLogix and Kinetix servo drives. It features FactoryTalk View HMI software integrated across an EtherNet/IP network.
The players
DCC Automation
DCC Automation is a specialized robotics and systems integration firm that designs custom packaging and manufacturing solutions for industrial clients.
The details
Engineers at DCC Automation reconfigured the line by separating the case erector from the packing unit, which provided necessary space for product accumulation. This change allows the system to consistently hit a required throughput of 25 cases per minute.
Timeline
The robotic case packer installation and performance data were reported in October 2026.
The Tech Race
The adoption of Allen-Bradley Compact GuardLogix controllers reflects a broader industry trend toward replacing legacy, semi-automated hardware with highly integrated, software-defined robotics. This transition positions automated plants to surpass the output of facilities still reliant on pneumatic logic.
For the manufacturer, the transition eliminates the labor-intensive need for two or three manual packers per shift, streamlining human labor requirements. Consumers may benefit from more consistent product availability and potentially lower costs due to increased production efficiency.
The takeaway
Automated systems frequently outperform manual packing operations by nearly eliminating changeover wait times. Facilities looking to extend the lifecycle of their production lines often benefit from migrating toward modular, servo-driven robotic architectures.
Further reading
Learn more about the latest innovations in industrial automation at our Robotics section.
Source note: This article includes information reported by Instrumentation.
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