ESAB Launches ROBBI AI Welding System
The new AI-powered cobot automates weld path generation to address manufacturing labor shortages.
Updated on Oct. 22, 2026 in Robotics
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ESAB has introduced the ROBBI AI welding system, which uses physical AI to automatically generate weld paths and adjust processes in real time without manual operator teaching. The system is designed to help manufacturing facilities navigate labor shortages and challenges associated with variable joint fit-up.
Why it matters
By automating weld path generation and performing local AI processing, the system streamlines complex welding tasks while maintaining strict quality specifications. This technology helps manufacturers increase production efficiency and reliability in environments where human labor or manual programming is constrained.
The system utilizes a Universal Robots UR10e or UR20e six-axis arm combined with camera and laser sensing. It achieves a 60 percent higher deposition rate using its hot wire function and reduces heat input by 35 percent compared to short-arc welding.
The players
ESAB
A global manufacturer specializing in welding and cutting equipment, consumables, and automated solutions for industrial applications.
Universal Robots
A Danish manufacturer of collaborative robotic arms, including the UR10e and UR20e models used in the ROBBI system.
The details
Operators position the system at the joint and input parameters from welding procedure specifications to initiate the AI assessment. ROBBI AI uses simulation-based learning and InduSuite software to ensure all work remains within predefined quality standards, automatically halting if compromised conditions are detected.
Timeline
October 22, 2026: The ROBBI AI welding system is officially announced.
The Tech Race
This development marks a shift toward integrating specialized physical AI with legacy robotics like the Universal Robots UR10e. By replacing manual programming with autonomous weld path generation, ESAB positions its solution against traditional manual fabrication methods in an increasingly automated sector.
Manufacturers can now deploy high-precision welding systems that require less manual intervention, improving throughput and reducing the need for specialized human programming. The system ensures that welding remains within strict specifications, providing consistent output for complex projects.
The takeaway
The transition to AI-driven welding allows shops to maintain high quality even during times of labor scarcity. Operators can improve results by focusing on initial parameter setup while letting the AI handle path correction and real-time process monitoring.
Further reading
Learn more about the latest innovations in industrial automation on our Robotics page.
More information
For technical specifications and system details, visit the ESAB company website.
Source note: This article includes information reported by Assembly Magazine.
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